Double glazing / Insulating glass

Can I install double glazing myself?

In this article you can read step by step how to install or replace double glazing yourself. Installing double glazing is specialized work, but it is certainly possible to do it yourself. However, always make sure you have the right tools and safe working conditions, such as sturdy gloves.

What do you all need?

To install double glazing, you need a number of materials and tools. Here is an overview.

Materials:

  • double glazing
  • PH band
  • plastic glass blocks (support and adjustment blocks)
  • special glass sealant
  • suds (to wet sealant)
  • old piece of tarp or towel
  • primer (undercoat)

Tools:

  • stanley knife
  • hammer
  • chisel
  • pincers
  • putty knife
  • suction cups

Step-by-step plan for installing double glazing

Step 1: Measuring`

There are 2 ways to measure the existing glass:

  • the daylight size: the distance between the glazing bars
  • the tight dimension: the distance between the rebates

If you took the daylight size, then add a few millimeters to the window. If you took the tight size, then subtract about 7 mm.

Step 2: Cutting out the old double glazing

Cover the floor with a tarp or towel; this prevents a lot of cleanup work afterwards. Cut loose the old sealant between the glass and the frame with a Stanley knife. Using a chisel, carefully pry loose and remove the old glass battens. If the glass battens are still in good condition, you can reuse them. Note: the window is now loose!

Step 3: Removing the old double glazing

Put on safe work gloves. Place the suction cups on the glass and remove the old pane. Set the pane down in a safe place, such as on two spools of wood.

Step 4: Bare and clean the frame

Remove old caulk and glazing tape with a Stanley knife. Remove old nails with pincers. Remove old paint with a paint scraper. Clean both the rebate and the glazing bars.

Step 5: Paint the window frame with primer

First, see if the existing frame is really good enough. No wood rot should be present. Double glazing is prone to moisture absorption at the edges. So replace or repair the woodwork if necessary. Then apply a coat of primer/primer, preferably two coats.

Step 6: Installing glass cubes

Place two wedge-shaped support blocks in the lower sill, about a quarter from the corner. This will keep the glass from sagging due to its own weight. Next, place adjustment blocks on the sides, leaving space between the rebate and the glass.

Step 7: applying PU tape

Apply the PU tape (adhesive strip) all around in the rebate.

Step 8: Place the glass

Again use the suction cups and place the glass in the rebate. Check that the clearance on all sides is around 4 to 5 mm.

Step 9: Installing glass slats

Make sure the glass battens are also primed with a primer or buy new battens that are already primed. In the latter case, make sure that the heads are primed. Install the top glazing batten first, then the bottom one and only then the left and right glazing batten (if necessary).

Mounting glazing bar (inside)
Step 10: sealing

Move the caulk gun slowly so that there is enough filling between the glazing batten and glass. Remove the excess sealant with a knife. Leave the glass alone for 24 hours to allow the sealant to cure properly.

Double glazing installation
Sealing double glazing (exterior)


Still prefer to outsource?

Fortunately, AA Glas's mechanics have a lot of experience and they have the VCA certificate (Safety, Health and Environment Checklist Contractors). AA Glas also has the GBO (Glas Branche Organisatie) professional certificate and the ISO 9001 quality mark. In the end this simply means that we deliver the best quality and keep our promises.

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